Ultrasonic Inspection Systems for Equipment Reliability/ Energy Conservation
Used to
Reduce energy cost and optimizing efficiency for pressurized systems such as compressed air or steam systems.
Apply the principles of reliability improvement / knowledge of your equipment.
Troubleshooting failures modes in mechanical & electrical systems.
Pro-active maintenance for proper lubrication.
Ultrasound technology offers a wide area of application areas it can be effectively applied in maintenance activities.
1. Energy Conservation –
a. Compressed Air Leaks or Gases Leaks (including Vacuum Leaks)
b. Steam Leaks from the Steam Traps
2. Equipment Reliability-
c. Electrical Inspection –
i. Medium & High Voltage Systems to identifying Corona Discharges,Arcing & Tracking
3. Equipment Reliability –
d. Mechanical Inspection / Non-Rotating Equipments
ii. Valve Inspection
4. Equipment Reliability –
e. Mechanical Inspections /Rotating Equipments –
iii. Bearing Monitoring
iv. Condition Based Lubrication Management
v. Slow Speed Bearing Analysis
vi. Inspection of Pumps & Gear Boxes
ULTRASOUND ADVANTAGES
The advantages of ultrasound condition monitoring are many.
Users can hear in real-time the sounds of operating equipment
Ultrasound is a localized signal, which helps operators identify a sound source
Ultrasound provides early warning indications of failure conditions
Heterodyned sound samples can be recorded and analyzed on a PC
Sound samples can be both heard in real time when analyzed on a PC
Sound samples can be viewed on Vibration Analyzers, providing high resolution
Ultrasound will detect lack of lubrication & prevent over lubrication
Ultrasound instruments are extremely effective for Condition-Based Lubrication Programs
Ultrasound is very effective for monitoring slow speed bearings
Ultrasound is very effective for monitoring bearings of all speeds
Software provides important data for, trend reports, alarm grouping and analysis
Ultrasound can trend cavitations problems
Ultrasound detects faulty gear teeth
Ultrasound instruments can be used in noisy environments
Ultrasound instruments support other technologies
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Main Industries Ultra probe used is:
1. Power & Process plants. 5. Manufacturing Plants.
2. Petrochemical Plants. 6. Marine & Aircraft.
3. Fertilizer plants 7. Power Transmission & Distribution company
4. Cement Plants
Intrinsically safe Thermal Imager/Digital Camera/Test & Measurement
Digital Flow meter for Compressed Air
Cabinet Cooler System
Sensors (Proximity Sensors, Photoelectric Sensors, Rotary Encoders, Pressure Sensors)
Controllers(Humidity/Temp/Pressure Systems & Controller,PID Controllers)
Counters/Timers/Digital Displays
Calibrators/Recorders
Digital Pressure Gauge. Temperature Gauge
Temperature/Pressure transmitters Positioner
Highly Accurate IMPAC Infrared Thermometers for Non-contact Temperature measurements
Typical applications:
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Other Product Range: Sensors from IPF Electronic Gmbh:
Inductive, Capacitive and Magnetic Proximity Sensors
Optical Sensors, Fibre Optic Sensors, Fork, Angle, Frame, Ring shaped and Color Sensors
Camera Sensors,Filling Level Sensors,Laser Sensors,Safety Light Curtains
Ultrasonic and Radar Sensors, Linear Measurement Sensors,
Flow Sensors and very Low flow Sensors with Display and Analogue Output
Pressure Sensors, Temperature Sensors
SMPS Power Supplies – In 1 & 3 Phase, from 250mA to 40A
Evaluation Systems – Measuring Transducers, Multifunction Displays, Rotation Speed & Zero Speed Monitors
Oil Skimmers and Grabbers from Abanaki USA for Coolant and Oil separation
Disk Oil Skimmers – To remove Tramp Oils from Coolants and Grease from Water
Belt Type Oil Skimmers – To remove Tramp Oils from Coolants and Grease from Water
Coolant Mints – To remove nasty odour from Coolants
Chilly Bits Air Chillers – To provide a stream of air for Tool tip cooling
Oil Grabbers – To remove Oil from Waste Water in Sumps and Tanks, Truck Washers, Heat Treatment Plants, Oil Refineries and Power Plants
Petro Extractor – To remove Oils and Hydro Carbons
Grease Grabbers – To remove Grease and Heavy Oils from Scale Pits
IR Thermal Camera /Portable IR Thermometer