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Ultrasonic Inspection Systems for Equipment Reliability/ Energy Conservation

U E Systems INC.,USA

www.uesystems.com

UE Sytems

              Used  to

  • Reduce energy cost and optimizing efficiency for pressurized systems such as compressed air or steam systems.

  • Apply the principles of reliability improvement / knowledge of your equipment.

  • Troubleshooting failures modes in mechanical & electrical systems.

  • Pro-active maintenance for proper lubrication.

ultra probe1

Ultrasound technology offers a wide area of application areas it can be effectively applied in maintenance activities.

1. Energy Conservation –

a. Compressed Air Leaks or Gases Leaks (including Vacuum Leaks)

b. Steam Leaks from the Steam Traps

2. Equipment Reliability-

c. Electrical Inspection –

i. Medium & High Voltage Systems to identifying Corona Discharges,Arcing & Tracking

3. Equipment Reliability –

d. Mechanical Inspection / Non-Rotating Equipments

ii. Valve Inspection

4. Equipment Reliability –

e. Mechanical Inspections /Rotating Equipments –

iii. Bearing Monitoring

iv. Condition Based Lubrication Management

v. Slow Speed Bearing Analysis

vi. Inspection of Pumps & Gear Boxes

 ULTRASOUND ADVANTAGES

  • The advantages of ultrasound condition monitoring are many.

  • Users can hear in real-time the sounds of operating equipment

  • Ultrasound is a localized signal, which helps operators identify a sound source

  • Ultrasound provides early warning indications of failure conditions

  • Heterodyned sound samples can be recorded and analyzed on a PC

  • Sound samples can be both heard in real time when analyzed on a PC

  • Sound samples can be viewed on Vibration Analyzers, providing high resolution

  • Ultrasound will detect lack of lubrication & prevent over lubrication

  • Ultrasound instruments are extremely effective for Condition-Based Lubrication Programs

  • Ultrasound is very effective for monitoring slow speed bearings

  • Ultrasound is very effective for monitoring bearings of all speeds

  • Software provides important data for, trend reports, alarm grouping and analysis

  • Ultrasound can trend cavitations problems

  • Ultrasound detects faulty gear teeth

  • Ultrasound instruments can be used in noisy environments

  • Ultrasound instruments support other technologies

.

Main Industries Ultra probe used is:

1. Power & Process plants.                                   5. Manufacturing Plants.

2. Petrochemical Plants.                                       6. Marine & Aircraft.

3. Fertilizer plants                                                  7. Power Transmission & Distribution company

4. Cement Plants


                              Intrinsically safe Thermal Imager/Digital Camera/Test & Measurement

  • Digital Flow meter for Compressed Air          

  • Cabinet Cooler System

  • Sensors (Proximity Sensors, Photoelectric Sensors, Rotary Encoders, Pressure Sensors)

  • Controllers(Humidity/Temp/Pressure Systems & Controller,PID Controllers)

  • Counters/Timers/Digital Displays

  • Calibrators/Recorders

  • Digital Pressure Gauge. Temperature Gauge

  • Temperature/Pressure transmitters Positioner


Highly Accurate IMPAC Infrared Thermometers for Non-contact Temperature measurements

Typical applications:

  • Preheating

  • Annealing

  • Tempering

  • Welding

  • Forging

  • Hardening

  • Sintering

  • Melting

  • Soldering

  • Brazing

  • Rolling

non contact temprature

non contact

Other Product Range: Sensors from IPF Electronic Gmbh:

  • Inductive, Capacitive and Magnetic Proximity Sensors

  • Optical Sensors, Fibre Optic Sensors, Fork, Angle, Frame, Ring shaped and Color Sensors

  • Camera Sensors,Filling Level Sensors,Laser Sensors,Safety Light Curtains

  • Ultrasonic and Radar Sensors, Linear Measurement Sensors,

  • Flow Sensors and very Low flow Sensors with Display and Analogue Output

  • Pressure Sensors, Temperature Sensors

  • SMPS Power Supplies – In 1 & 3 Phase, from 250mA to 40A

  • Evaluation Systems – Measuring Transducers, Multifunction Displays, Rotation Speed & Zero Speed Monitors

Oil Skimmers and Grabbers from Abanaki USA for Coolant and Oil separation

  • Disk Oil Skimmers – To remove Tramp Oils from Coolants  and Grease from Water


  • Belt Type Oil Skimmers – To remove Tramp Oils from Coolants  and Grease from Water


  • Coolant Mints                   – To remove nasty odour from Coolants


  • Chilly Bits Air Chillers   – To provide a stream of air for Tool tip cooling


  • Oil Grabbers                   – To remove Oil from Waste Water in Sumps and Tanks, Truck Washers, Heat Treatment Plants, Oil Refineries and Power Plants


  • Petro Extractor                – To remove Oils and Hydro Carbons


  • Grease Grabbers              – To remove Grease and Heavy Oils from Scale Pits

             IR Thermal Camera /Portable IR Thermometer


ir thermal camera

IP thermal

IP thermal3